Late last spring two things I have been
planning for a very long time came together. I
have been wanting to build the James Mears designed
Raunchy Combat model since I saw the design in
Model
Airplane News in the 1960s. I have been
wanting to build a
Vintage
Performance Model Airplanes kit since Stan
Fronabarger started the business over 10 years ago.
The two things came together when I traded Stan a pristine
First-Generation Fox Rocket redhead .35 for one of his
Raunchy kits. The following details the build.
The Original
The Kit
This photo shows all the excellent
laser cut parts laid out just because. Gene Pape
photo.
Construction
The basic wing frame.
Gene Pape photo.
This is the assembly of the basic wing frame. Note that I
mangled the front of one of the wing ribs where the
bladder tube goes through it. Fortunately, the
center section planking covered that up. This seems
like it should be a simple step, but I always manage to
make a mess of it.
Once the wing structure was completed, I installed the
wingtips, tip weight, and control system. I’m
paranoid about these things so while the tips were glued
in place using thin cyanoacrylate, the bellcrank platform,
leadout guides, and tip weight were all installed with
generous amounts of five-minute epoxy. The kit comes
with a nylon bellcrank in which the pushrod hole nearest
the pivot provides way too much pushrod movement.
When using these bellcranks I always drill a new pushrod
hole 3/8” from the center of the pivot. A bit of old
guy advice here. The way a Combat model flies is
more in how the control system is set up and how the model
is balanced than any other things. Back in the day
these models were usually designed with limited bellcrank
travel and too much elevator travel along with being
nose-heavy. The excessive control movement required
to overcome the forward center of gravity made them turn
tight but slow excessively.
Center section planking.
Gene Pape photo.
This is my method for making perfect joints on center
section planking. I tape the two pieces together
using scotch tape. I then turn the parts over and
run thin C/A over the joint. When you turn it over
and peel off the tape you find a perfect joint with no
sanding needed.
This is my method for adhering the bottom planking to the
ribs. I put gap filling C/A the edges of the
planking. I then carefully position the planking and
tape the edges to the trailing edge planking and
spars. I then flip the wing over and use thin C/A to
attach the planking to the ribs.
Drilling the pushrod exit hole.
Gene Pape photo.
This is my method for making pushrod holes in the
planking. I carefully locate the pushrod exit
point. I then drill a 1/8” hole at that
location. I then rotate the drill toward the rear of
the planking making a slot with a radius in front of the
hole on the bottom side of the planking and on the rear of
the hole on the top of the planking. This makes a
super clean hole that doubles as a pushrod guide. I
now use my small cordless Dremel tool for this but I’ve
used both a normal Dremel tool and a cordless drill for
this job in the past.
Installing the top planking.
Gene Pape photo.
I went old school to attach the top planking. I used
Titebond on the ribs and on the front a rear of the
planking sheet using my Scotch tape method at the front
and rear joints. I made marks on the front and rear
of the planking sheet at the location of each rib then
used a 6” ruler to locate the pins in the middle of the
sheeting to ensure a good joint. The small pieces at
the front were then installed using gap filling C/A.
The wing is covered.
Gene Pape photo.
My current favorite method of covering vintage Combat
models is to start with Pelon Featherweight Fuseable
interfacing. I sprayed it with water then ironed it
on with a very hot iron and finished using a Monokote heat
gun to shrink out any wrinkles.
This is then covered with clear laminating film for fuel
proofing and gloss.
Fixture to guide drilling of holes in the elevator for
hinge pins.
Gene Pape photo.
I made a fixture for drilling holes in the elevator for
the U-shaped hinge pins using 1/8” plywood and some heavy
walled 1/8” copper tubing.
This shows the elevator and hinge pins.
Gene Pape
photo.
Grooving the leading edge of the elevator.
Gene
Pape photo.
The final step is to cut grooves in the leading edge of
the elevator using a V shaped Xacto gouge. Or you
can just cut a 1/16” flat. A bit of thin C/A will
hold the pins in place with no need of any reinforcement
using the U-shaped hinge pins.
The engine mount.
Gene Pape photo.
I don’t do engine mounts at all in the traditional
way. I use a 1/8” plywood doubler to replace the
traditional balsa cheek cowl and add hardwood spacers to
move the engine clear of that plywood. I don’t glue
that assembly on until the rest of the model is otherwise
finished so I can adjust the engine position as needed and
drill accurate engine mounting holes in a drill
press. When the holes are drilled, and the mount is
completely finished, I slide it in place with generous
amounts of epoxy on all of the mating surfaces. The
final steps are to drill the hole for the bladder and
finish bladder tube hole and the entire engine mount with
slow cure epoxy. I’ve used five-minute epoxy for
this in the past and I find that it will discolor and
soften when fuel gets on it.
The Finished Model
All in all, this is a great kit. The only problems I
had were assuming things would be done the same way as
many other models using similar construction methods
rather than paying attention to how this one is
done. Thanks to Stan Fronabarger for making all his
various excellent kits available for us.
Flying Lines
photo.
At The Field
Mike Hazel launches the Raunchy for its maiden flight,
with Gene at the handle.
Flying Lines photo.
The Raunchy flew great right off the board. I flew
it on .015” X 60’ lines as the original would have been
flown. With its really loose SuperTigre G21 .35 it
was quite fast. I didn’t time it, but it was way too
fast for any speed limit event. It makes a great
addition to my fun fly fleet as it would be a shame to
slow it down to fly Vintage Combat with.
Designer James Mears with his Raunchy.
Bob Mears
photo.