|

Walker on Stunt

Former world and national Precision
Aerobatics champion Paul Walker of Deer Park, Wash.,
finished his third B-17 in 2025. This article describes
the history of his work with B-17s for Precision
Aerobatics. Paul Walker photos.
The 2025 electric B-17
In the early 1990’s, the concept of a
B-17 stunt plane took shape. The first model was powered
by four OS .15 FPs with four separate tanks. A few years
later the second B-17 was built using the same four
engines, but with a pressure fuel system. It was
complex, and unreliable. It did fly at the 2000 World
Championships and finished a reasonable ninth place. It
was used a year later at the 2001 US Nationals. It was
problematic, and no longer fun to fly. That was the last
flight on it for decades!
Then, a few years ago I got the bug to fly a B-17 again.
But this time it would be electric powered.
I started by testing concepts in the first B-17. The
plan was to verify that the four electric motors
selected would be enough power. Motor mounts that would
attach to the existing internal combustion engine mounts
were constructed. It was “estimated” what size motor was
necessary along with ESCs (electronic speed controllers)
and timers. Individual batteries were used in each
nacelle and were not large enough for a full
pattern. The flight tests from this showed that the
motors were sufficient. It flew very much like the IC
version.
Based on this success the B-17 that was flown in
Landres, France, in 2000 was converted to electric. This
time the battery (singular), ESCs (four) and timer
(singular) were mounted in the fuselage. To complicate
this installation, it was a take-apart plane where the
wing was in two pieces and the fuselage in three pieces.
This led to MANY connectors in the power system, which
led to added weight. It was flown with one of the "new"
Igor timers. It flew well, however it never completed a
full pattern.
When the original two B-17s were flown, they required
larger muscles to fly them. Lifting weights regularly
since I was 25 did help, however I still had to add more
new lifts to build the muscles necessary to fly it more
than once! The extra muscles helped, but the line
tension only allowed three flights in a day, even being
in decent shape and younger. Now, 25 years have passed,
and my body can no longer take flying those older B-17s.
Still wanting to fly a B-17, the only choice was to
develop an updated version that was smaller and lighter.
It was decided that the weight should be around 70
ounces. Wing area was set at 700 square inches and the
"exact" taper in the wing was decided by just how much
the tip chord could be enlarged without looking wrong.
The fuselage side view has a scale outline as well as
the horizontal tail location. Horizontal tail vertical
location was raised a bit so that the elevator horn
would not be outside the fuselage. For weight reasons,
various versions of the B-17 were considered. The C/D
model was enticing as it would provide a lighter
empennage, which is important considering how far back
it is. In the end, an F model was selected for control
system clearances.
At this point, the general layout was drawn up, and
Excel was used to calculate weight and balance. It was
clear from the start that the center of gravity was
going to be the biggest issue to deal with. Motor choice
was another critical issue. Any extra weight there is
multiplied by four. Again, a few calculations were made
and a decision was made on a motor, the Badass
2305-1050. But were they enough? That question had to be
answered. Having many old Impacts around, one became a
donor. Quickly it was converted to a four-engine test
bed, and flight testing began. It was able to fly level
laps fast enough, however there was zero added power to
maneuver. A call to Badass and four new 2310-1220's
arrived. This proved to be the difference. However, they
were 0.60 ounces (17 g) heavier. This meant 2.4 ounces
(68 g) more than expected. These tests did prove that
this setup would function properly.
It was now time to finish the design work. The most
difficult part of the design was finding a way to
install four ESCs, the wiring, the battery into the
fuselage that was accessible for setting the timer and
ESCs. A one-piece fuselage with removable wing panels
was seriously considered. Eventually that concept was
dropped due to electronics installation and adjustment
issues. The final solution was a non-removable wing
configuration with a removable nose section, which
houses the battery. This also provides access to install
and adjust the electronics.
All proceeded well. The fuselage was molded with
1/16-inch (1.58 mm) sheet from a male mold. Carbon mat
was attached to the inside of the shell. It was then
placed back in the mold to have the carbon mat adhered
to and conform to the shape exactly. The rest of the
construction was straightforward for a balsa model. An
assembly jig was built to locate all the fuselage
bulkheads before the shell was added. There were no
serious issues with the construction. Added jigs were
used to locate the wing, the fuselage, and the
horizontal tail. It was a joyful day when the jigs were
removed and the final process of preparing for painting
finally started.
Once construction was finished, a quality finish was
required, but again weight was extremely critical. That
process went well, and the finish weight came in under
the estimate. It was a standard Dope finish, with many
hours of sanding between every coat. Then there were the
ink lines. Lots of ink lines. Doing ink lines around a
curved, in two directions, fuselage was not fun. I
obtained a thin flexible straight edge and set up a
vertical line on both sides of the fuselage. I then
taped the straight edge to one side and applied the ink.
Then moving to the other side of the fuselage the same
process was done. The horizontal connection on the top
or bottom connected those two lines maintaining a
straight looking line from the side. This took many
weeks of time to complete. The circumferential lines on
the engine nacelles were easy as they are simple
cylinders. When inking was completed, the oil and
exhaust stains were added, then the clear coats went on.
Just enough went on to look acceptable, as the weight
was already higher than I anticipated. Then the sanding
and rubbing to a nice shine. Then the construction was
done.
As the first flight neared, the concern for the
electronics increased. Igor sold Jeti ESCs that I used
in the weight estimates. They were to be Spin 22s. The
problem came when he informed me that Jeti no longer
produced them. Ouch. The lightest Spin ESC available was
a Spin 44. Problem is that they were bigger (space
issue) and each was about one ounce (28.3 g) heavier,
times four. So now, it is 6.4 ounces (181 g) heavier
than planned. My temporary solution was to use two Spin
22s and two Spin 44s. Sounded simple: two motors would
stay constant and two would speed up and slow down.
The first flight went well. It was to set up the level
laps speed. The settings were "guessed" at, well maybe
better than a guess after 19 years of running electric
power, which produced the wanted 5.3 seconds a lap. The
battery capacity was also a "guess” and the first
flights were all two-minute runs. After several
two-minute runs, it appeared the battery was large
enough. It was a 4S4200 made from Molicel 21700 4200
cells.
Maneuver time came and immediately there was an issue.
Two motors held their rpm, and two didn't. Several
flights were tried, and nothing solved the problem. Back
to Igor to get two more Spin 44s. With four Spin 44s
running, it was pure harmony. It was hard to tell that
there were four motors running. It sounded like just
one!
Now, it was finally time for a full pattern. My friend
Tim Just happened to be at my field on that day. He was
totally surprised at how it flew. After all, how well
should a large four-engine plane really fly? It does fly
quite well. I look forward to the 2026 US Nationals in
July as it is scheduled to fly there. When asked, which
happens often, how does it compare to the IC, the
response is that it simply doesn't compare. By any
measure it is clearly superior. It will take a little
time to adjust to it, but it will be fun! There have
been a few more flights on it, and with each additional
trim adjustment, it keeps getting better. It WILL be
fun. A plane at that weight simply should not fly as
well as it does.
Was it worth all the time and effort? It absolutely was.
It is fun to fly and looks great in the air. After all,
how many four-engined F2B planes are out there
competing?
Here are the “final” specifications:
- Wingspan is
67 inches (1701mm)
- Wing area
is 700 in^2 (45 dm)
- Moment
Arms: The HT hinge line to flap hinge line is 20
inches (508 mm). However, the flap hinge line sweeps
forward so it is effectively longer.
- The finish
is Dope from Randolph.
- Motors
BadAss 2310-1220
- Battery:
first flight was on a 4S4200 but now have multiple
4S5000. These are made from 21700 Molicel 21700 5000
batteries.
- ESC Jeti
Spin 44s (Igor configuration)
- Timer New
Igor timer, version 1.0
- Propellers
APC 8-6 electric in black
- Line
Length. 70 feet center to center (21.3 m) .018 inch
(.457 mm) 7-strand braided wire.
- Launch
RPM, currently 10,010 rpm.
- Lap Times
5.3 sec/lap
- Weight
(including battery) is approximately 75 ounces
(2,126 g)
- Handle is
a Walker 18-gram carbon hard point.
Photo gallery

This is the first part made of the
plane. It was one of the critical weight items and I
wanted to be sure it would be within the weight
estimate. And it was!

The VT leading edge being added to the
remainder of the Vertical Tail. The assembly came in on
the estimate.

The wing ribs and spars in the jig. The
inboard leading edge sheeting is being fit-tested at
this point. The wing jig are four steel rods.
This is the basic wing construction
finished. The electronics bay is obvious. Inside the
wing are four aluminum tubes routing the power leads to
each motor.

The BadAss 2310-1220 mounted to the
motor bulkhead. This is one of four. Note that the motor
mounts from the rear of the bulkhead.

These are the fuselage bulkheads ready
to load in the fuselage assembly jig.

The completed wing is now in the jig
inverted. The fuselage jig is the white section below
the wing. It is the length of the fuselage, and has
clamps to hold the bulkheads in place. A laser level is
used to verify the vertical and horizontal positioning
of each bulkhead.

The finished wood work.

This view shows the two tube routes on
the right side for the wire runs out to the two motors
on the inboard side. There are two more that are not
visible on the left side of the outboard wire runs.
There are added balsa pads on the end of each tube so
there will not be an electrical wire touching the edge
of an aluminum tube.

Well, how will all of this go in here?
Note that there are two 44s and two 22s at this point.
Each ESC is mounted to a tray that slides into slots in
the opening. Then all the additional wiring has to go
in, like the connections from the timer to the ESCs,the
main power from the battery to four ESCs, the arming
plug and the on-off switch.

Every now and then when the sun was out,
I couldn't resist taking a few pictures. At this point I
was trying to decide if it needed any more weathering.

This is another shot after the buffing
was complete. Lots of hours spent getting around all
four nacelles, etc.

This is just before the first flight. A
bit tense, but ready for whatever comes.
This page
was updated Dec.22, 2025
|
|
|